ATOS 5 for Airfoil Tailor-made for gas turbine industry

ATOS 5 for Airfoil

ATOS 5 for Airfoil with its optimized working distance and measuring areas delivers high-precision 3D data of the smallest details in a short measuring time

ATOS 5 for Airfoil
Tailor-made for gas turbine industry

Atos 5 For Airfoil Overview Developed for gas turbine industries, ATOS 5 for Airfoil with its optimized working distance and measuring areas from 100 x 70 mm² delivers high-precision 3D data of the smallest details in a short measuring time.

ATOS 5 for Airfoil – Precise scanning of smallest details

  • Optimized, shortened working distance
  • Extremely high stability in automated applications
  • Fast image processing 
  • Short exposure times
ATOS 5 for Airfoil : Fan Blade Inspection
ATOS 5 for Airfoil : Turbine Blade Inspection
ATOS 5 for Airfoil : Blisk Inspection

Fan Blade Inspection

Fan blade inspection is characterized by geometrical complexity and requires a highly advanced technological approach to meet functionality and material tests.

Turbine Blade Inspection

The smallest details of turbine blades have an effect on the efficiency and fuel consumption of an aircraft. Speed and Precision for inspection processes is key.

Blisk Inspection

Measurements on blisks require high-end automation processes for fast inspection results and sophisticated software to allow for in-depth analysis.

ATOS 5 for Airfoil - 3D Scan

Atos 5 For Airfoil Technology

  • Industrial 3D metrology with high-speed technology

Blue Light Equalizer

  • Uniform, non-coherent, speckle-free light

Robust sensor design

  • High accuracy in rough environment

Optimized working distance

  • Highest data quality down to the smallest detail

Unique software functionalities

  • Efficient inspection of airfoil sections

High stability  

  • Automated high-speed scanning

High-speed scanning 

  • 0.2 seconds per scan

GOM Data Quality

  • The software solution controls the ATOS 3D scanner, produces precise 3D surface data.

Airfoil Inspection Features

The GOM software offers a complete set of airfoil inspection functionalities. The inspection principles include standard and customizable options to meet different engineering standards and types of airfoil drawings. The user-defined inspection principle (UDIP) enables fast, standardized and efficient inspections of airfoil sections

GOM Data Quality

Edge Points and Edge Circles


Form and Position Checks

Fast Inspection with GOM Data Quality

Speed up your processes

ATOS 5 for Airfoil measures detailed quality information of new products or components from maintenance or repair at significantly reduced measuring time. The number one advantage of the 

ATOS 5 for Airfoil is the measurement speed. 3D scanning times of about one hour for blisks and less than 20 minutes for fan blades result from data acquisition in less than a fifth of a second

Achieve the highest data quality

ATOS 5 for Airfoil delivers high-precision full-field data for comprehensive process and quality control of fan blades, turbine blades, blisks and different vanes (NGVs, OGVs, IGVs). The data quality provided by the sensor meets the high requirements of the industry. For the measurement of turbine blades the accuracy and thus the resolution at the edges are of particular importance.

Technical Data (ATOS 5 Product Family)

ATOS 5 for Airfoil ATOS 5 ATOS 5X
Light source LED LED Laser
Laser class - - 2/3B *
Points per scan 12 million 12 or 8 million 12 million
Weight approx. 14 kg approx. 14 kg approx. 14 kg
Dimensions approx. 550 mm x 320 mm x 200 mm
Housing dustproof, splashproof
Cable length fiber optic cable up to 30 m
Operating system Windows 10
Measuring volumes 100,170,270,400 170,320,500,700, 1000 320,500,700,1000
Measuring area [mm²] 100 × 70 – 400 × 300 170 × 140 – 1000 × 800 320×250 – 1000× 800
Point distance[mm] 0.03 – 0.1 0.05 – 0.25 0.08 – 0.25
Camera angle 27.5° 27.5° 27.5°
Working distance [mm] 530 880 880

* According to standard IEC 60825-1: In 2014, classified as a Class 2 laser in automated use and as a Class 3B laser in manual use (safety distance without safety goggles > 700 mm).

Fast and reliable processes